Supersonic CO2激光器技术
laser·max series - High power semi-sealed
RF-excited CO2 lasers for material processing
are designed as an Air Borne Laser wrapped
inside a compact case!

Contrary to Slab Laser Technology,
SSL (Super Sonic Laser) Technology generates
a single mode, absolutely symmetrical laser
beam without additional optics, producing an
ideal tool for material processing.
This is the lightest High
Power Laser in the world. It weights only 195
Lb/ 88 kg.The Laser Max 6000 is the only laser
in the world in it’s power class that is small
enough to be mounted directly on a Gantry or
on the Robotic Arm of a Laser Cutting Machine
for Heavy Duty Industrial Cutting or Welding,
for Metal processing, Ship building, Aerospace
or Automotive Industries.
This eliminates major problems
with laser material processing, like:
•Contamination of
the beam path in dirty industrial environments;
special clean room environments required to
prevent contamination in the working area.
•Complicated alignment
process associated with flying optical components
that require specific knowledge and training
•Inconsistency of
the laser cut throughout the overall cutting
area due to divergence of the laser beam over
distance
By installing laser·max
on a vertical Z-axis it is possible to convert
the laser into a LASER TOOL for existing CNC
machining centers. You can cost effectively
Laser machine not only flat materials but large
three dimensional components. (3D machining).
This opens unique opportunities for Laser Technology
in Industrial Cutting or Welding Industries
for small and medium size companies and individuals
that was previously available only for big businesses.
laser·max is a 10.6 um
CO2 laser that can deliver up to 6 kW of high
quality power (peak). It operates virtually
as a sealed laser and can run with one Gas Bottle
for nearly 2 years, or with one Gas Cartridge
for 1/2 a year. Laser-max 6000 lasers produce
a beam that processes material a rate equal
to a 6000W laser, although it's average power
is only 3000W. This is due to the combination
of beam characteristics consisting of low M2,
Zero ellipticity in x&y directions, and
high quality single mode that allows smaller
focus spot sizes, unique fast rising square
wave pulsed characteristics and variable wave
front profile, adaptable for the curvature of
terminal optics.
The Laser-max 6000 can be
pulsed at repetition rates of up to 20 kHz,
( we are working on a 100kHz model) with pulse
durations between 10 and 1000 microseconds.
Adiabatic Expansion Cooling Gas dynamic
Laser :
Hot gases expand through
appropriately shaped nozzles from a high pressure,
high temperature chamber into a low pressure
chamber. This creates a highly non-equilibrium
region were a strong population inversion takes
place. Very high laser output power can be achieved.
The diffuser is used to shock down the supersonic
flow to subsonic speeds, then the gases are
generally exhausted to the atmosphere.
Population inversions require that the lasing
medium be forced as far as possible from equilibrium.
In equilibrium, statistical thermodynamics tells
us that the upper levels have an exponentially
decreasing population as a function of increasing
energy, which means that the lower quantum levels
have a larger population than the upper levels,
thus a photon is more likely to cause an absorption.
In highly non-equilibrium situations, the populations
are reversed and the upper level is overpopulated
relative to the lower level, and a photon is
more likely to induce a stimulated emission,
hence laser action is possible.
Non-equilibrium turbulent
flows are much more likely to occur in rapidly
expanding stellar atmospheres where ideal equilibrium
flows are rarely encountered. If adiabatic expansion
alone can produce one of the most powerful lasers
on earth, then this mechanism should also be
one of the most prevalent astrophysical means
of producing laser action.
MAJOR ADVANTAGES
•SSL Laser·Max is the only self Thermo-Balancing
Laser Source in the world, resulting in cooling
requirements handled by a Chiller 5 to 10 times
smaller then conventional lasers of the same
power.
•Due to the laser's
efficiency coefficient, the power supply is
smaller than that of a sealed laser.
•Laser-max series
Technology can deliver up to 20 kW of power
without a substantial increase in the size of
the unit.
•SSL Laser·Max produces
a perfectly round laser beam and requires no
additional stand by or initiation energy source
(i.e. UV lamp). It generates the highest possible
quality laser beam as RAW and INSTANT POWER.
•SSL Laser·Max is
the Smallest laser in the World for its power
range. It can deliver up to 6 kW of CO2 Laser
Power from a unit the size of a suitcase.
•SSL laser·max combines
the advantages and power of a Gas Dynamic Laser
with the size of a sealed laser.
The unique feature of this
Laser is that tremendous Power can be delivered
to the machining surface directly from the laser
without any beam delivery components or flying
optics.
•It is so small that
it can be used in the role of a Mobile Laser
Weapon for anti terrorist and Special Forces
as well as a Portable, at-a-distance material
cutting tool (steel and concrete) for Fire Departments
and Rescue Operations.
•We believe that it
is the most economical Laser energy generating
solution available today.
Gas Dynamic Laser can produce highest possible
TEM00 beam quality:
Gas Dynamic carbon dioxide lasers can
deliver super power for R&D and military
applications, but on the current stage do not
have industrial applications
Flowing-gas CO2 lasers offer output powers from
500 W to multi kilowatt levels and, on a dollars-per-watt
basis, are considerably less costly than their
smaller radio-frequency (RF) excited relatives.
These lasers have been the industrial workhorses
for more than two decades and helped pioneer
the use of lasers in the aerospace and automotive
industries. However, their size, gas consumption,
and ongoing maintenance requirements have always
represented problems for many users.
Gas Flow carbon dioxide lasers are stationary
by nature of the techniques they incorporate.
They are so big that they
cannot be mounted directly on the equipment
for optimum processing performance, and the
power is too low for heavy duty industrial applications.
The overall efficiency of sealed lasers is lower
then gas-flow lasers. For example, a 500 Watt
sealed laser requires a 10 kW RF power supply
and a 10 kW chiller dropping it’s efficiency
ratio of Electrical power /optical power to
2.5 %.
There are limitations to
conventional cooling of the gas media inside
the laser cavity. With an increase in laser
power and constant efficiency the sealed laser
with, let us say 3000 Watts, will require 60,000
W RF power supply and almost the same size chiller.
Power consumption for the end customer will
be 120,000W. Very few companies will be able
to afford this because it will rocket the cost
of ownership to a totally unreasonable level.
It is clear for us that the next technological
step in exploring the CO2 laser market for material
processing will not happen with the current
hardware based on the current laser technologies.
The world is waiting for a new Laser System
free from limitations.
Large scale 135 Kilowatt gas dynamic laser at
Avco Everett Research Lab, Inc. was among the
first of the high power lasers. Initially this
research was classified by the U.S. government,
even today information on these types of lasers
is scarce. (Gerry, 1970)

1.
Laserbeam
2. Tangential blower
3. Gas flow direction
4. Heat exchanger
5. Rear mirror with real time power monitor
6. Fold mirror
7. HF-electrodes
8. Output mirror
9. Output window
Limitations of the
Current Laser Technology:
Hundreds of thousands of
lasers are used in material processing and related
industries. There are areas where a Laser can
compete, but cannot really take the place of
conventional tools, such as water jets, plasma
cutting, or hydrogen-oxygen welding due to a
number of major limitations:
• Huge Size and Power
consumption. Iindustrial lasers average 1.500
kG and 1.5 m3.
• Low electrical efficiency.
You can use only 5% of the optical power from
a power supply. The remaining 95% of access
power goes through the heat exchanger or chiller,
wasting another 100% of energy to remove this
95% access power. At the minimum, you double
your power consumption and the overall Laser
efficiency drops to the 2.5% level. This is
very expensive Laser power.
This low efficiency leads
to dramatic increase in power costs and expanding
dimensions of power supplies and chillers.
It is clear for us that the next technological
step in exploring the CO2 laser market for material
processing will not happen with the current
hardware based on the current laser technologies.
The world is waiting for a new Laser System
free from limitations.
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